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Force Sensor Blog

Force Sensor Health Check Process

Force measurement data is only as reliable as the operation and accuracy of the sensor providing it.

Whether used in aerospace control systems, military component testing, marine applications or cranes and hoists, Strainsert Force Sensors play a critical role in measuring and  monitoring loads, ensuring safety, and validating new designs and performance.

 

The design and manufacturing of our force sensors require multiple steps and comprehensive checks throughout the process. Among the most important are the Strainsert Health Checks performed as the final test prior to packing and shipping of the product to the customer.

Strainsert maintains a high standard of quality and the health checks are one of many reasons why we offer a standard two-year warranty with every sensor sold and within that period our warranty return rate has been less than 0.5% for the last 10 years.

Our health check is an electrical diagnostic inspection process designed to verify and document that a sensor meets required operating parameters.

Every sensor we manufacture must successfully pass Health Check prior to shipment.

Why Force Sensor Health Checks Matter

 

 

 

 

Even minor changes in sensor performance can lead to:

  • Questionable test results
  • Incorrect load calculations
  • Product quality issues
  • Reduced operational efficiency
  • Compliance concerns

Health checks help identify problems before they affect measurement accuracy and decision making.

 

 

 

 

Force Sensors often operate in harsh environments where they may be exposed to:

  • Shock and vibration
  • Repeated loading cycles
  • Moisture and corrosion
  • Extreme temperatures
  • Mechanical impacts
  • Overload conditions

Health checks can reveal early warning signs such as damaged cables, connector degradation, moisture intrusion, or changes in strain gage insulation resistance that may indicate developing problems.

 

 

 

 

Many force sensors are designed to provide years of reliable service. When returning the sensors for their recommended annual force recalibration once the sensors are in operation, the health check process is repeated which ensures the sensor is fully functional, thus helping to extend the force sensor’s lifespan.

Force sensors are often the primary source of critical measurement data. When sensor performance degrades, the quality of every decision based on that data is affected.

 

Protecting Your Most Valuable Asset: Accurate Data 

Our comprehensive and structured health check process provides an efficient way to identify problems early, extend sensor life, reduce downtime, and maintain measurement performance.

Please contact us online or call 1-610-825-3310 for assistance with finding force measurement solutions for your applications or answering questions about our force sensor health check process. We look forward to working with you.

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